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Takamoto Branding

NAIROBI, KENYA—I have yet to see a biogas company that brands their systems. Companies spend weeks building the anaerobic digester and accompanying tanks but never indicate who did all the work. Which seems like a huge missed opportunity. If we put our name and phone number on the side of digesters we could get our name out there and the friends of our satisfied customers would be immediately aware of who had done the work and what number to call for the same work to be done at their house. Moreover, we would be held accountable for our work. To do this, I had to come up with a design.

At first I was thinking of painting a design on the side of our digesters. Many companies in Africa paint their logo on anything with vertical walls—hotels, mud huts and even schools, like the one below. (So the story goes, the school below did not have enough money to paint the exterior of their buildings so Safaricom, the major cell phone provider, painted it in the company colors.)

But then the paint has to be repainted every 2 years because it will fade and then peel. And, besides, everyone is doing it. Since our thing is turning waste into resources I thought we could use discarded glass and build our logo with a mosaic of glass pieces of various colors.

I went back to the dumpsite and talked to the scavengers about the price of glass (about 2 US cents per kg). But what I really wanted was blue glass (cause it is just so pretty, isn’t it?). That was going to be more difficult as SKYY Vodka and Bombay Sapphire are the main blue bottles and there aren’t a lot of them. I think I ended up paying 20 US cents per kg of blue glass when I picked it up a week later.

Interestingly enough, the scavenger I bought the glass from said I couldn’t go through the main entrance with the bottles. His “boss” would want a cut, or something like that. So even though the scavengers are illegal and the whole operation is informal, there is some kind of order to it. To be investigated in the future…

Another scavenger brought me bluish, mirrored glass which I think is from glass buildings.

There are a few kids at my apartment that come over from time to time. Since I have more rooms than items of furniture, sometimes we do gymnastics or “kah-rah-tay” in my living room. The kids saw the glass and where instantly inspired.

Then they came up with new designs. (Two of the kids are albinos if you are wondering.)

I tried setting the glass in cement (see top photo), but that didn’t work out so well because the cement was so lumpy. It was difficult to press the glass into the cement. I did some research and found that grout (used for tiling bathrooms and the like) might be better to use.

The other challenge with this idea for pasting our logo on everything we do is that it is time consuming. Maybe there is a way to make a bunch at one time in the city on some kind of wire mesh and then pack and ship them. Let me know if anyone out there has seen something like this before.

I would also like to make large mosaic murals of stylized biogas systems in towns or cities where we are doing work for advertising. I will show you some photos of the final product when we get there…

Posted in Biogas, Kenya, Marketing | 1 Comment

Toilet Revolution Mathare

Fly Emirates Mathare

NAIROBI, KENYA—Friends from the US have started a sanitation company in Kenya, called Sanergy, that makes a profit from turning human waste into electricity via biogas. They are finishing their studies at MIT business school and asked me to manage a small project for them. We had a lot of fun on this project. And I learned a ton about managing projects in Kenya.

We built two Sanergy-style latrines in Mathare, a slum in Nairobi.

Helicopter Toilet Mathare

This is the toilet that is currently used in Mathare 10 where we installed the latrines. The human feces fall into the river. I have photos of what the “toilet” looks like behind the thin privacy wall but I don’t want any one to vomit on their computers when they read this post.

Site Visit

First we had a small site visit to see where we would put the two toilets. The area is very low-lying so we debated about how high to elevate the toilets. Should the toilets withstand a one year flood or a 10 year flood? (Most slums are in nearly uninhabitable locations which makes the design work that much more interesting.)

Mathare School

One of the latrines would be for the children at a school. This is the front door of the school. It felt strange to know that the toilet would be nicer than the school. The other toilet would be for the use of the whole community. The community would decide how much each use would be charged. Something around 0.04 USD.

Toilet Foundation

The foundation of the toilet is constructed of ferro-cement.

Toilet Shelter

The shelter was constructed from corrugated steel (or mabati as it is known here). I shopped around and gave the job to the welder who offered the best price. As it turned out, more factors should have entered my calculation.

We were a bit pressed for time on this project as commissioning of the project already had a firm date set. The day we intended to install the toilets we moved the two shelters out of the work shop.

Shelter Transportation

But we realized that these shelters were a bit big and the path out of the workshop was a bit small.

Shelter Stuck

Then we reached a bottleneck that the shelter couldn’t pass through. No matter how hard we tried. The problem was so classic I had to laugh. I wanted to blame the welder but I guess it was my fault. I thought we might have to build a new shelter somewhere else. And we only had a few days until commissioning.

Creative Kenyans

Luckily Kenyans are very resourceful, which is a good way to make up for lack of planning. We put the shelter over the roof of the obstructing ediface.

Toilet on a roof

And down the other side.

Shelters in Lorry

Even after causing punctures in our shelter and the welder wanted a tip for carrying them. No way, Jose.

Transporting Foundation

Tom, my second in command, rode in the back as we transported the foundations to the site. He read a newspaper on the way.

Excavation in a Slum

I discovered that digging in a slum is very difficult work. The soil is so full of plastic bags and cloths that a shovel cannot pierce through the ground. If this is how much non-biodegradable rubbish can build up over 40 years we could be in trouble in the future. The whole slum, I realized, was built on trash. To stabilize our toilet we added rocks to the bottom of the pit.


Backfilling with rubbish. Real soil is hard to find in a slum and our laborers would have spent a lot of time just carrying the soil to the site of use as there are no roads for a lorry to pass. Some things we take for granted. Like soil.

Completed Toilet

Completed Latrine. Ideally the latrine would be at ground height. But after consulting with the laborers (who were from the area) we found that elevating the toilet to this height should be enough to withstand some of the worst floods. If the toilet flooded with water the waste could contaminate runoff water, which is exactly what we were trying to avoid by building this latrine. Next time I would insist that we find higher ground for the toilet to be on the safe side. Commissioning is on the 12th of May if you are around. I won’t be unfortunately as I will be doing some last minute things for my company upcountry before I return to the US for a short visit.

Mathare Toilet

I am disappointed that I will miss the commissioning. I would be interested to see what reaction people have. I didn’t get a chance to talk to many people in a casual way, but a friend at the site said at least a handful of people told him how thankful they were for this toilet.

Note: In the Sanergy-style toilet design, the toilets are squat-style with urine diversion. The separated wastes go into two different plastic containers. When the containers are full, Sanergy provides the service to cap and remove the containers and replace the containers with clean ones. The waste is transported by wheel barrow to a centralized waste processing facility.

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Elephant Orphanage

Bottle Fed Elephant

NAIROBI, KENYA—If you are in Nairobi for a visit, even if you go on a safari, it is worth it to visit the David Sheldrick Elephant Orphanage. It costs KES 500 (about $7) and the elephants are really cute! Two years old and already 400 pounds.

The keepers sorta become the mothers of the elephants and must sleep in the same room as the elephants every night. One keeper said that in the mornings if he doesn’t wake up at the right time (according to the elephant), the elephant will moisten the trunk and poke the keepers face. If that doesnt work, the elephant might grab the keepers blanket and rip it off the bed.

Elephants fighting for a stick

The elephants are very playful. They kick a soccer ball around, fight over sticks and throw dust on their backs. I wish I could bring one home.

If you want to visit them, you can visit at 11am any day of the week. The orphanage is off Magadi Rd.

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Starting a Company in Kenya: What Corruption?

Posta Nyayo

NAIROBI, KENYA—Kenya is ranked 125th on the World Bank index of places to do business. Some people think “corruption” and “business in Kenya” belong in the same sentence.  But based on the past two months that I have spent obtaining the necessary documents to start a company I think this is an outdate perception. But the process is not so straightforward. I hope this post can help navigate business registration for expats and can provide a good deal of humor to those who have intelligently declined to start a company in a developing country. I wanted to write this after the process is complete, but the process has so many steps that I am sure I will forget some if I wait any longer.


Business Registration

A company in Kenya must have two directors and one of them must be Kenyan. For a long time, I incorrectly thought that money was going to be the biggest challenge in starting a company. But that isn’t true. Finding the right people is the most difficult part of starting a company. I have not found the right partner yet but a Kenyan friend offered to be my partner for official reasons in the interim.

The first step to registering a business is to perform a “name search.” To do so, go to Sheria House on Harambee Avenue. My co-director said that when she registered her company 10 years ago she had to pay a bribe just to get past the guards at the door. But we had no trouble and the guards even directed us to an in-house lawyer who could answer our questions about the procedure of registering a company. I think it was room 15 on the ground floor.  She offered to register the business for me for KES 20,000 (~$250). I said I would think about it. When she was out of earshot her page, David, said he could have the company registered for KES 17,500 (~$210). But that sounded a little sketchy. In fact, the first time I met him he said we could meet at a restaurant. Worried that he might not have a legitimate business, I asked him where his office was. Oh, he said, it is upstairs. Well, why don’t we meet there. He thought about and said ok. We went upstairs and he took me to a barber shop. That was his office I guess.

I have heard that the Commercial Section of the US Embassy can help get a business started. I visited and, though they were very kind, they were not very helpful for getting a business started on a budget.

I called a lawyer that was recommended to me by whiteafrican but he charged KES 35,000 (~$420). After meeting with the lawyer who David worked for I felt a bit more comfortable and decided to go that route. (Actually, the lawyer tried to charge me KES 30,000 for registering a company but since David already quoted me KES 17,500 I knew he was bluffing. Since when do you have to bargain on a lawyer’s fee?)  Overall, the cost for the forms to register a company is about KES 12,000 so paying KES17,500 for a lawyer to do it seemed like a better use of my time. Maybe I should have done the same thing when applying for a work permit…

I wrote out a list of activities I wanted our company able to perform: biogas construction, sale of carbon credits, biogas accessory manufacturing, consulting, etc. In the actual Articles of Association the lawyer added the gamut of business activities including firefighting equipment and sensors, kitchen and hospital equipment, carrying on the business of a meat salesman, etc etc etc.  For 7 pages! Whatever. As long as I can do what I want to do.

Work Permit

Expats need a work permit to work in Kenya. But if you want to be self-employed you need to register your business first. There are two work permits applicable in my case. The Class A is for people offered specific employment at a company and costs KES 100,000 per year (~$1,2000!!!!). The Class H is for investors who can prove that they have $100,000 in a Kenyan bank account (who in their right mind would put $100,000 in a single Kenyan bank account?) and costs KES 50,000 per year (~$600). Obviously I was only qualified for the Class A, but I didn’t have enough money for either. I thought there must be a work permit for consultants who come to Kenya for only a few months. And there is. It is called a Special Pass Work Permit. It lasts for three months and costs a quarter the price of the Class A permit. Good enough to get started.

Before entering the work permit application process, I asked around to see what my chances were. Not good, I was told. Without a contact in Immigration or sizable bribe it could take months if ever, many concluded. An American friend who also went for a Special Pass had a contact in Immigration who pushed the application through. The father of a friend said it wouldn’t be easy. The co-director of my newly formed company said her cousin knew someone in Immigration but that never panned out. I started to wonder if I would be able to work in Kenya using only legal means. My intention was to work in Kenya to help the country but if I was just perpetuating corruption then maybe I should go somewhere else. In the end I just decided to walk in and plead my case, which turned out to be much easier than everyone was telling me.

The day after I received my Certificate of Incorporation I went to Nyayo House on Kenyatta Avenue to apply for my Special Pass. (Nyayo House is the building the right at the top of this post.) For short bit of history, it is widely known among Kenyans that the current Prime Minister of Kenya was tortured in Nyayo House by the former President of Kenya, Moi. Moi has not received more than a slap on the wrist for any of his misdoings during his 25 year democratically rigged dictatorship. The left side of Nyayo House is for non-Kenyans. The man at the counter seemed like the general apathetic government worker until I told him that my company builds biogas systems. He became quite excited and told me that his village needs a biogas system and as soon as I have my paper work he wanted me to build one. He gave me his phone number and helped me to check on my application status from time to time.

According to the Special Pass instructions on the form I needed copies of my passport, two passport photos and a cover letter asking Immigration to let me hire myself. The letter went something like this.

“To Whom It May Concern:

Please grant Kyle Schutter a special pass to work for Takamoto Biogas Ltd. Takamoto is a biogas company that will bring $100,000 of investment and provide 50 jobs in the first year.

Sincerely, Kyle Schutter, CEO of Takamoto Biogas Ltd.”

I just crossed my fingers that I could hire myself. It felt a little like how Ra, the Egyptian god of the sun, gave birth to himself to create the world. I was the most authoritative figure at a company where I was not allowed to work.

But the man at Immigration said I was missing one piece of paper—something that became a mantra. I needed a copy of my graduation certificate. Well, it was 1 am in the morning in Philadelphia where I believed my graduation certificate resided. My mom said if there was ever an emergency I should let her know, day or night. And this was an emergency! I thought. They emailed a copy to me and I was able to apply for my special pass that very same day. Fortunately, the applicant need only pay after the permit has been granted. If the permit is denied there is no charge.

I called my contact at immigration two weeks after applying (as he had instructed) and discovered that I was missing more documents. My application had been stalled a week before, but I was never notified. I needed to provide a new cover letter that was signed and dated, a CV and the company registration certificate. Why couldn’t they tell me that before? I went to room 523 to supply the needed documents. The officer in the room is nearly always at lunch, I discovered. But there is a man there with no authority who is nearly always there. I don’t know his name but it seems that this job has nearly broken him. The people I meet in these government offices are very interesting. The job has caused their spirit to decompose from the inside out, which manifests itself in different ways. Sometimes it is short temper. Sometimes they take extended lunch breaks as a means of self preservation. This time it was total apathy. Runners have finished a marathon with less pain than this man filed through the “T” section of the records to find my application. I had to wait for the head officer to return from lunch before I could present the new documents. The other man did not have the qualifications to receive the documents. Before I left, I asked the two officials “if there is anything wrong with my application please give me call immediately.” Blank stares. It was worth a shot. Okay, just give me your number so I can call you. After a while I was given the number for Nyayo House: 0202222022 and the extension for room 523 is 22090. No one will answer the phone. You have to dial the extension while the phone is ringing. Even then no one answered the phone. I could tell that if I spent much more time in Nyayo House, I too would give up on life.

A week later I called the guy I met at the front counter and he let me know my Special Pass was ready! WOO! I was almost ready to be deported. The apathetic guy in room 523 pulled out my application he said “I can’t pronounce your name.” I looked at the name on the pass and to my horror saw that it read “Kyle David Scgyttrr.” Well, thats not my name. After I badgered him for a while he said it could be retyped on the same day. He also let me know that to pay I would need to obtain a bankers check addressed to “Director of Immigration Services”. Why don’t they write these things on the application? The difficulty is that to have a bank account in Kenya you need to have a work permit. And now to get a work permit you need to have a bankers check. And to get a bankers check you need to have a bank account. At least for most banks. Equity Bank (God bless their divine souls!) will write a bankers check for a flat fee of KES 100 (~$1.25) to any bum off the street.

I rushed back to room 523 with my bankers check but it was too late. The officer was out to lunch again. After pleading with the apathetic man for a while he agreed to sign my payment slip so that I could go downstairs and pay for the Special Pass, though he said the cashier wouldn’t accept it. Whatever. Downstairs, the cashier accepted my money.

Two days later I returned to pick up my pass at room 016 but the official let me know that nothing had arrived. Could you check for me? Nothing has arrived. Could I have a number to call when it arrives? 0202222022 x22079. This number also doesn’t work.

I checked for my pass again two days later and found that it had arrived on the day before I checked the first time. Honestly, you can never badger the immigration officials enough. I might have had my pass three days earlier.

To reenter the country with a work permit of any sort you need a reentry pass (which no one will tell you about unless you ask). It only costs KES 200 (~$2.50) and takes only 20 minutes to receive but if you don’t have it you won’t be allowed back in the country. FY-friggin-I. After that, I thought I was done with Nyayo House for good.

Equity Bank Harambee

Bank Account Opening

For me, the obvious choice is Equity Bank. I say “is” because I haven’t been able to open an account yet. But I can’t really blame Equity for that. I am not their target client. Equity is not really geared for running at the expat RPM. It is for the average Kenyan. Of the 40+ banks in Kenya, Equity banks over 50% of Kenyans with a bank account. And that has happened in about the last 10 years. Someday I want to write a whole post on how Equity is reshaping Kenya. There are many banks to choose from in Kenya but I think of the choice like deciding between Friendster and Facebook. Like living in Cleveland or living in San Francisco. The people working at Equity are motivated and helpful because they feel that they are making a difference in Kenya.

To open a personal account with Equity you need a letter of introduction from a current Equity Account holder who has known you for more than 12 months. Which makes a lot of sense for the average Equity customer who is a farmer without a postal address and without a banking history. But as an expat, there is only one person I have known in Kenya for more than 12 months and she does not have an Equity account. So we will have to finagle that one. You also need to have a work permit and two copies of your passport and two copies of your work permit. I couldn’t open a bank account until I had a work permit so that was really slowing me down. Imagine trying to run a business with only an ATM card. The accounting is a biatch. And you need a PO Box. And you need an Alien ID card. By the way.

To open a business account with Equity in addition to the above you also need to show your original Articles of Association and Certificate of Incorporation as well as copies of every page of both documents. The co-Director(s) of the company also must to be present.

I have not been able to open the account yet because 1.) I lacked a PO Box and  2.) some Equity Banks say I need an Alien ID as well. I went to the big Post Office in town, GPO, to inquire about a PO Box. (The GPO is the building on the left at the top of this post.) It costs KES 1,700 per year (~$20) for a personal box or KES 4,500 per year (~$55) for a corporate box. But there aren’t any available, the clerk let me know. There is a long waiting list. Great. So I can’t run my company because I can’t get a PO Box! I called the Post Office near my home and all the boxes there were taken as well. Then the clerk whispered to me that he could help me push my application through when his manager was gone. I should just leave him my number. I am curious to see what he wants in return.

Update: I visited the clerk the following Saturday. He is starting a company and is looking for business contacts. He had my PO Box ready the following Monday.

Then I returned to Nyayo to see about getting an Alien ID. (An Alien ID also grants the bearer a ~90% discount at the national parks so I wanted to get one anyway.) The registration costs KES 2,000 (~$25) and takes 6 weeks to process! By that time I will already be in the US. But if you ask, Immigration will give you a slip of paper that indicates your Alien ID card is being processed and should be enough documentation for the bank (according to Immigration). On this trip back to Nyayo House I met the other type of government official. Where his soul has been replaced by a short temper. Because he couldn’t pronounce my first name he called me “David.” When I didn’t respond he asked if I even knew my own name. While he was taking my finger prints he called me “a bad engineer.” I tried to get him to explain why and it had something to do with how I was holding my cell phone. I asked him why he was such a grouch today and he laughed, so I guess that is good.


Update: the slip Immigration will give you is NOT good enough for opening a bank account. At one Equity Branch the man at the desk said I would have to wait until my Alien ID was ready. Then I went to the Equity Branch at NHIF House and had no trouble signing up for an account. Okay, thats not true. Equity told me I needed to register my company with Kenya Revenue Authority (at Times Tower on Haile Selassie Avenue, see below) before I could get a bank account so I had to come back the next day.


Business Registration Timeline.png


February 14—Name Search Initiated

February 27—Articles of Association Completed

March 10—Day of Incorporation

March 11—Applied for a Special Pass

March 30—Notification of insufficient documents

March 31—Submission of additional documents

April 6—Special Pass Granted with misspelling of name

April 6—Name Corrected

April 6—Special Pass Paid

April 10—Special Pass Issued

April 11—Told that Special Pass was not yet issued

April 13—Special Pass Collected

April 13—Applied for and received re-entry permit

April 14—Equity Bank says I need Alien ID card and PO Box

April 14—Applied for Alien Registration and Identification Card

April 16—Applied for PO Box

April 18—Receive PO Box

April 19—Finally receive Equity Bank Account

Summary of Necessary Documents

Overall the process of registering a business, obtaining and work permit and opening a bank account takes about two months, which I don’ think is so bad. And besides I met a bunch of interesting people along the way who proved to me that I am glad I am not working for the government.

I saved myself a bit of time dashing around by making many copies of all of my documents and keeping those documents with me. I was always pleased when an immigration official would firmly tell me that I was missing a copy of something and would have to come back another day. Then I would swing my backpack around and produce the required copies, which always surprised them. Make 20 copies of your passport, 20 copies of your work permit, get 10 passport sized photos, make 3 copies of your Articles of Association and 5 copies of your Certificate of Incorporation. Also get a PO Box or find a friend who will let you use their PO Box. You will need it to rent a house and sign up for electricity as well. Make copies of your Graduation Diploma, and keep a few copies of your CV handy. Badger the immigration officials until they answer your questions. And enjoy the process and the people you meet!

Company Registration

At least one Co-Director (and at least one must be Kenyan)

Two Copies of Passport for each Co-Director

Special Pass

Special Pass form completed

Two passport photos

Two passport copies

One bankers check for KES 25,000 addressed to “Director of Immigration Services” (form for Equity)

One copy of University Diploma

One CV

One *signed and dated* cover letter

Equity Business Account (application form)

At least two co-Directors present (with 2 copies of ID each)

Letter of introduction from current Equity account holder (form)

Two copies of Passport (and bring the original)

Two copies of Work Permit (and bring the original)

Alien ID (and presumably two copies)—one Equity branch wouldn’t let me set up an account without this but another one allowed me to

  • Two Passport photos
  • One Passport photo copy

*Corporate* PO Box (you can use the online application—not sure how effective it is)

  • One Certificate of Incorporation
  • 4,500 KES yearly fee

Two copies of Certificate of Incorporation (and bring the original)

One copy (of every page) of Articles of Association (and bring the original)

Resolution from the Board of the company stating that they wish to set up an account

Two copies of VAT/Company Pin printout registered as Times Tower (and bring the original)

  • One Certificate of Incorporation

5,000 KES minimum deposit

Equity has a list of requirements but this list is grossly deficient

Posted in Kenya | Tagged , , , , , , , | 17 Comments

Burro Brand: Helping to meet the growing energy needs of rural Ghana

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I’m officially in Business School!…

NAIROBI, KENYA—…at the School of Hard Knocks! I registered my company in Kenya and we have completed our first project: a biogas digester for a farmer with 6 cows. I even have a work permit! Though the immigration office had to reprint my work permit since they spelled my name “Kyle David Scgyttrr” the first time.

Over a year ago, three classmates at Brown and I did an independent study where we wrote a business plan to form a biogas company in Nigeria. From last June until now I have enjoyed my status of being “self-unemployed” while blogging on my experiences as a “toilet tourist” in the US, Ghana, Uganda, Rwanda and Kenya. If you have read even half of those posts you deserve a gold star! I never reached Nigeria for a variety of reasons but I have found a land of opportunity in Kenya. I think I will be here for the next few years.

Takamoto Logo1.png

The company name is Takamoto Biogas Ltd. Yes, it sounds Japanese. I have always thought that Japanese last names sounded so perfect, especially four syllable last names. I thought that calling our first son “Yamazaki” was a great idea but my then girlfriend objected, for some reason.  The name also means something in Swahili, the second official language of Kenya. If you say “na taka moto” it sounds like “I want fire” and “taka moto” could also mean “fire from waste,” which explains biogas pretty well. Waste goes in, fire comes out.

I will have a post coming very shortly about the progress we have made so far.

Thanks to everyone who brought me this far—especially my classmates at Brown who went along with the crazy idea of turning human waste into cooking fuel. And my family of course too!

Posted in Anaerobic Digester, Biogas, Kenya | 4 Comments

Plastic Waste to Armageddon-proof Posts


NAIROBI, KENYA—Little is wasted in Kenya. The plastic containers used to sell cooking oil are reused as containers for carrying water. In fact you find these “jerrycans” for sale in some parts of Nairobi for 0.40 to 2.00 USD. There are three such containers in my house. When so much is reused, it is surprising when, at the same time, so much is wasted.

Dandora is the largest dumpsite in Nairobi (see above). The dumpsite officially employs about 10 people and unofficially around 3,000, the manager told me. The 3,000 unofficial workers are scavengers who dig through the landfill to remove the valuable items such as glass, plastic, shoe soles, wood and metal. That which does not have a market value is left in the landfill. Mostly organic waste and plastic bags.

Plastic Waste

The plastic bags often don’t even reach the dumpsite and instead are scattered on the ground all around town. A group of Kenyans decided something had to be done and started an organization that turns the least desirable part of the waste into plastic posts for lumber. The organization is called Green Africa and is located just past the airport on Mombasa Road in Nairobi. They were more than happy to give us a tour of their facility and even to tell us the cost of the equipment and the buying price of the raw material. Above are rejected wrappers from candy companies.

Plastic Melter

In the above machine, plastic bags are melted into dense nuggets for post processing. Any plastic can be used: PET (from soda bottles), high density plastic (from milk bottles), plastic bags (clean or dirty, though clean are preferred as this reduces wear and tear on the equipment) and even paper with a plasticized covering can be used (the paper will burn away).

Plastic Post Maker

The post making machine heats the plastic nuggets and extrudes the material through a tube of choice (square or round, large or small). Then the foreman removes the tube and dunks it in cold water to make the plastic contract, facilitating removal from the tube. The process is quite labor intensive taking about 20 minutes per post produced. This machine is a used machine from China which costs $25,000 to $40,000. I have seen the nugget making machines at other plastic collection facilities that were made by the local craftsman of Nairobi, the jua kali, but these were constantly breaking down. The current machine makes solid posts but Green Africa hopes to buy a machine that can make hollow posts which will reduce the materials needed but still have the same strength.

Plastic Posts

Jeremiah stands next to a pile of the final product. Green Africa says they have a hard time keeping up with demand even though the plastic posts sell for three times as much as wood posts at between $7 to $12 per ten foot length, depending on diameter. Green Africa gives the posts a lifetime warranty. In truth, these posts will be around long after the roof caves in and the termites eat through your kitchen table.

This is the kind of place I would have visited just for kicks, but this time there were some business opportunities to explore as well.

mai Mahiu

Jeremiah is the co-founder of an NGO in Mai Mahiu, Kenya called Comfort the Children International. The organization has built a strong relationship with the community and recently started a once a month environmental cleanup day and around 300 people join the fun. You see, in Mai Mahiu, there is no waste collection system or dumpsite. Residents dump their waste in the empty plot next door, creating an eye sore for the town and an environmental tragedy. The clean up days are for planting trees (Mai Mahiu has lost most of its tree cover in the last 25 years) and for picking up trash. But since there is no where to put the trash, they must burn it. Jeremiah was looking for a new solution.

We thought we could sell the waste as raw materials and help the unemployed youth earn some money. But there is not a lot of money in scavenging. We let our imaginations run wild and thought of turning the organic waste into compost and the plastic waste into posts. CTC International can organize the youth and I have learned a lot about effective waste collection strategies in Africa that I would love to try out. The plastic posts might help to slow the deforestation rate as well.

Post Maker2

There is even a company (Tujenge Eco Solutions) based in Kenya that produces equipment for turning plastic waste into lumber. All of their machines are exported as there is not much market for them in Kenya. This machine processes 180 kg/hr and costs $274,000!  I think we will have to implement the collection strategy first before investing in the extruder.


Here are the posts the machine makes.

As we progress I will be sure to keep you posted! 😉

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Sisal Biogas

Sisal Field

KILIFI, KENYA—The only biogas plant producing electricity turns the waste from the rope making process into biogas. Sisal fiber is used to make those tan ropes we are used to in the US. The sisal fiber from this farm is sent to the UK for processing into rope.

Sisal Machine

The sisal leaves are ground in this machine.

Sisal Waste

Only about 5% of the leaf is fiber to be used for rope. The rest is waste. The soft flesh of the plant.

Sisal Digester

Sisal waste can be used to feed cows. But on this farm it is mostly for feeding the 700 cubic meter anaerobic digester and runs two 75kW generators at peak operation. The digester is built by a german company. The owner of the digester is a white kenyan who owns many farms and now owns a company called biopower ( This biogas system is their first foray into biogas but they are hoping to build many more for the waste streams of the many fruit processing plants and breweries in Kenya. They are facing a lot of bureaucracy but I am sure they will be successful.

I had never thought of how ropes are made before and hearing the whole process was fascinating. Above you can see the drying system for the fiber after washing. Because Kilifi is on the coast, the water used to wash the fiber is salty and this adversely affects the eventual biogas production from the waste of the sisal. Biogas isn’t a cut and paste solution. It all depends on the local environs.

At the small cottage within the reach of the farm there is also a small digester. I had heard of this design before and remain optimistically skeptical about it.

Plastic Digester

The cost of the digester is lower than underground, cement digesters that my company builds for farmers. And the digester is also portable which would be good for the Masai as they migrate with their herds of cattle. However, the lifespan could be from 5 years on the high end to 1 day if a goat decides to run across the digester and poke a hole in it. UV from the sun quickly breaks down plastic. And the gas holding capacity is suboptimal. Well, good luck to them.

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Kibera One


KIBERA, KENYA—When I returned to my apartment after a business trip, Bernard (on top of the car on his cell phone) explained to me that the orphanage next to my flat had burned down the night before. The cause was either neglect of a cooking fire or an electrical failure; there were rumors of both. Everyone was able to escape safely. In the background of the photo above you can see four boys pulling a disfigured bunk-bed frame from the rubble. The car Bernard is standing on was in working condition before the fire.

Bernard is a swell guy. Some people you just know straight off. When I arrived at my apartment last week he took me around to find all of the things I would need. He manages a health clinic next to the orphanage and he is the manager of the upand-coming Kibera Celtic football team which had a record of 31-3-3 last season and is now in a national kenyan league. The night of the fire he stayed awake and guarded the site. Bernard explained to me that when there is some kind of disturbance in Kibera, some people, especially young men, will take advantage of the disorganization and raid the surrounding area. Such was the case the night of the fire. The mechanic shop and Toi Market were threatened by thieves, but from what I can understand Bernard, the mechanics, et al kept the area safe.

Kibera Plaza

In the background is Kibera Plaza where I live in a two bedroom flat on the third floor. Though the water is sporadic (people have to buy water most days) the location is great and so is the price.

Toi Market

The roof of Kibera Plaza gives one of the best views in Nairobi, I wager. There is really nothing left of the orphanage but scrap metal which will all be sold by the kilogram. None of it will be thrown away. The small fires in the middle of the photo are not from the original fire. In Kibera, waste collection is a joke. People have learned the only way to get rid of trash is to burn it. So that is what they are doing.

My Room

For my house, I have a two bedroom flat with a kitchen and a living room (each room is about 12’x12′). The rent is about 180USD per month. Such a deal! But I don’t have anything to put in the house yet. My only furniture is an inflatable camping mattress. The emptiness of my room sharply contrasts with the fullness of an adjacent room of the same size housing the 15 members of the girls’ football team. Sometimes I feel a little guilty, especially since I spend so little time at home. Most of time is spent on business trips.

Some people scold me for living where I do. (The flat is officially in Kibera, the largest slum in Africa, but in practice the slum is across the road from my flat.) Other people are very encouraging to me. I hoped by living here I would see things differently. I was saddened to see so many people displaced by the fire. But I was thankful that I could be a witness to an event that I would never have noticed if I did not live in Kibera.

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